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Our Mission

DEDICATED TO EXCEPTIONAL SERVICE

We add value to your process through smart, cost effective solutions...

The Thermal Process team is a small, but versatile senior level team with deep industry experience that spans across dairy, food & beverage, utilities, public infrastructure and manufacturing sites across New Zealand. 

In our experience, waste is one of the biggest drains on profitability. What sets us apart from our competitors is our ability to look beyond the immediate issue and consider the bigger picture. We focus on practical Engineering solutions that will boost efficiency and help lift overall productivity.

Target Sectors

With a deep understanding of industry specific challenges we help businesses streamline operations, reduce waste, and improve energy performance. Whether it's enhancing process efficiency in dairy production, solving bottlenecks in manufacturing, providing product screening system solutions, or supporting decarbonisation goals, our solutions are build for real-world impact and long term value.

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                   Dairy

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Carbon Optimisation

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Manufacturing

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Screening

Our Services

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Project Management

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Our team has experience delivering complex upgrades within live plant settings, where downtime and disruption must be kept to a minimum. We work closely within your operational and safety constraints, aligning our schedules and methods with your priorities. Before any work begins, we invest time onsite to understand your systems, processes, and people ensuring seamless execution and successful outcomes.

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Design

Engineering Sketch

We specialise in the engineering design of both new industrial systems and upgrades to existing plant and infrastructure. Our focus is on improving operational efficiency, reliability, and performance. Whether it’s designing a complete system from the ground up or refining an existing process, we apply practical engineering solutions that align with your operational goals and site requirements.

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Reviews & Reporting

Financial Report

We provide trusted second-opinion reviews on vendor proposals, CAPEX justifications, and process changes.  We have the ability to validate reports,  develop  user requirement statements, develop feasibility statements, review site-specific risks, and develop long-term value opportunity statements. We also hold qualifications to facilitate HAZOP workshops. 

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Equipment Supply & Integration

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Through trusted partnerships with select OEMs, we supply and install high-quality equipment — including screens, ejectors, heat exchangers, and compactors. We ensure each solution is correctly specified, seamlessly integrated, and commissioned for long-term reliability and performance. We are:

  • Agents for EBT Swiss Engineering -  process air heaters & dehumidification units

  • Agents for VIRTO Cuccolini - dry matter separation and fine powder separation down to 25 micron.

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Consulting

Construction work planning

We analyse, support or develop maintenance strategies focusing on documentation, reliability improvements, and lifecycle extensions of ageing plant equipment & facilities . We help to reduce operational risk, optimise operational budgets and get more from your existing assets and infrastructure.

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Facilities & Compliance

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Our work help clients prepare for audits or to achieve regulatory compliance. . We have experience to  advise, plan, or implement design solution. This can be staged or delivered alongside operations.

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Energy Engineering

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Boiler tuning, optimisation of boiler systems, (steam & condensate), and reliability improvements are core skills our team can offer. We partnered with R&IA to offer industry leading boiler control optimisation. We offer a service that takes your operational data and delivers monthly energy analysis and management reporting, helping you track performance and identify efficiency opportunities.

" Emphasis placed on the highest quality of work and service is inspirational!"

Skoon Technology

Our Key Clients

We're proud to partner with forward-thinking businesses across New Zealand's key industries. Our clients trust us to deliver practical, high-performance engineering solutions. Every project is a collaboration - build on transparency, technical expertise, and a shared commitment to achieving smarter, more efficient outcomes.

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Synlait

Energy & Steam

  • Site wide energy optimisation and emissions reduction feasibility study; 20%+ thermal energy reduction scoped to investment level.

  • Coal to biomass boiler design and commissioning.

  • Weekly energy management, and boiler operation optimisation,

Site Services

  • Capacity increase of existing UF and RO plants,

Facilities & Compliance

  • Hygiene re-zoning including; HVAC compliance upgrades, redline boot exchanges, process changes,

Process Optimisation

  • Dryer heating optimisation

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Bakels Edible Oils

Site Services

  • Modular CIP kitchen design and installation

  • New chemical compound design & project management.

  • Installation of bulk chemicals storage & reticulation systems.

Facilities & Compliance

  • Bulk food grade liquids in load & out-load facilities.

Process Optimisation

  • New tank farm project design and installation.

  • Various Debottlenecking of manufacturing processes.

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Danone

Energy & Steam

  • Air heater failure analysis, redesign and implementation support​​.

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The Team

Address
North Island

Tauranga Office

194, 16th Avenue

Tauranga City

3112

Address
South Island

Christchurch Office

128 Montreal Street

Sydenham

8023

Email

Phone

Andreas 021 910 603

Keith 021 164 8618

Connect

  • Facebook
  • LinkedIn
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Copyright  2022 Thermal Process Ltd. | Design Top Hat Creative Design

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